Scale Control - what is scale - scale can clog your pipes - AquaTek Pro

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Scale Control - what is scale - scale can clog your pipes

Water Softeners
Scale control - what is it - how to stop scale buildup

Calcium scale is a hard, thick coating of calcium carbonate (CaCO₃)  that forms on heating elements, in pipes, plumbing fixtures, water using appliances and R/O systems.

Scale in a main delivery cast iron pipe
Scale in a main delivery cast iron pipe.

As calcium rich water enters the home, the carbonic acid/calcium equilibrium is interrupted within the pipes, plumbing fixtures, water heaters, appliances or water using devices. Because the Hydrogen Carbonate (Ca(HCO₃)₂) is a weak chemical compound, increases in temperature or water movement, will cause the compound to breakdown, causing parts of the Calcium (Ca₂), Magnesium (Mg₂) and Bicarbonate (HCO₃) to attach to the surfaces of heating elements, the inside of  pipes, water heaters, plumbing fixtures and water using devices. Over time, the scale coating continually thickens and is very difficult and costly to remove and can eventually stop water flow all together.

Scale in a PVC pipe

What are the Effects of Calcium?
The negative effect of calcium is the scale it creates in or on pipe surfaces, water heaters, plumbing fixtures, heating elements, R/O systems and water using devices. The scale leads to higher energy, operating and maintenance costs for ice machines, coffee machines, reverse osmosis equipment, water heaters and other water using equipment. The scale may also contain and create a breeding environment for bacteria.

What Calcium scale Treatments are Available?
Water Softeners
The “classic” water softening unit operates on the basis of io  exchange; exchanging calcium and magnesium ions in the water for sodium ions. When a water softener is used, the result is not only soft water, but also increased sodium content in the water supply. Sodium content in water softened by a water softener is minimal and is said to be less per gallon of water than a slice of bread.

Magnetic and Electric Systems
Magnetic and electric systems are a relatively new invention. However, these systems only have a limited effectiveness at best, not a high enough percentage to prevent scale altogether especially, in high flow systems or conditions

Polyphosphate
The polyphosphate dissolves into the water and coats the iron, calcium and magnesium in it, making it difficult for these agents to precipitate from the water and stick to plumbing or other fixtures it comes in contact with. Using phospahte products to control scale can become costly.

Scale Prep SP3 Media
The technologically advanced Scale Prep SP3 Media is an innovative solution that prevents all of the negative effects of calcium and magnesium, while allowing the positive health benefits to remain. This is not a water softener! These units, commonly called saltless water softeners do not operate the same as a true ion exchanging water softener. These unit change the electric potential of the calcium and magnesium ions before they are sent into the stucture they are attached to. These units will not remove contaminated calcium or magnesium and should never be considered water purification devices.

How the Scale Prep System with SP3 Media Works
Scale Prep’s SP3 Anti-Scale Media was especially developed and manufactured to protect against the formation of scale and to help remove already existing scale from pipes and heat exchange surfaces.These systems are best used in industrial applications where boilers or other high heat water applications require the presence of calcium or magnesium without having scale fromation issues on equipment plumbing or surfaces.

The Scale Prep’s SP3 catalytic media prevents the formation of scale and helps to remove existing scale by accelerating the transformation of the calcium and magnesium minerals into non-distructive “Nano” particles. As the nano particles flow through plumbing systems, they do not attach to pipes, fixtures, valves, or heating elements; the result is 99% scale prevention and removal in high heat applications!

Scale Prep’s SP3 is successfully used in a number of applications for industrial and commercial usage. Virtually maintenance free, chemical free, and salt free, Scale Prep’s SP3 media water conditioners are a cost effective alternative where benefits and overall performance surpasses our competitors.

The Scale Prep system, environmentally-friendly scale control:
  • Commercial and industrial applications
  • Preserves beneficial minerals needed in industrial manufacturing processes
  • Does not release harmful minerals or chemicals into our water system
  • Maintenance free
  • No electricity needed
  • No wasted water
  • Chemical and Salt free
  • Helps to eliminates existing scale
  • Reduces soap and chemical consumption by 30-40%
  • Reduces energy consumption

Scale Prep System Application Requirements
  • Scale Prep System must be the last form of water treatment equipment installed with the exception of an RO unit or POU filter.
  • Recommended to use a carbon pre-filter for municipal applications (carbon pre-filters reduces the negative effects of high chlorine on the media and lowest levels of iron .4ppm. Note: You must change out your carbon filter media frequantly, to keep proper flow rates).
  • Recommended that you soak the media for 60-120 minutes before start up. This assures that the media is saturated with water and will not accumulate at the top of the housing when filled with water.
  • Do not apply phosphates or any other anti-scalents either before or after the Scale Prep System.
  • Scale Prep Systems are only partly filled with media; systems must have an adequate freeboard.
  • Scale Prep Systems must use a Spider Flexible Hub and Lateral to ensure proper fluidization. (For larger tanks, use a hub and lateral  with a garnet underbed.
    Scale Prep System operates in the UPFLOW mode  ONLY!!!! The tank connections are normally opposite from the standard down flow configuration.
  • Recommended to use a flow restrictor that is sized to the proper tank and water flow.
  • High flow applications must be properly calculated before application, before using or considering this product.

Scale in a copper pipe
Scale in a copper pipe.


AquaTek Pro Water Purification Co. can analyze your current water system and reccomend the best course of action to help eleminate scale issues in your home, business or industrial structure.


772-538-0284

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